High Efficient Automatic SZLH420 Poultry Feed Production Line
1.1 The product capacity SZLH420 production line is 10-15tons per hour for mash feed and 8-15t/h for pellet feed, pellet size is 2-12mm.
1.2 SZLH420 automatic batching feed pellet production line is a commercial design feed pellet plant, through computer control automatic batching system, it easy to adjust feed formulation and feed material mix proportion.it have batching silo can matching different kinds of feed material, thus can meet customer different animal feed production demand.it not only can produce feed pellet for poultry feed (chicken feed, duck feed, etc),but also can produce livestock feed (cattle feed, sheep feed, rabbit feed, etc).
1.3 This type feed pellet production line can process all kinds of animal feed material, such as corn, soybean, wheat bran, sorghum, bone, fish, straw power, crushed grass, etc. it is very suitable to produce pellet feed and premix/powder/mash feed for chicken, duck, rabbit, pig, fish, shrimp, cattle, cow, sheep feed, etc.
2. SZLH420 Poultry Feed Pellet Plants Product Process
2.1. Feed materials receiving and cleaning system:
Before going into the main equipment, feed raw materials should be cleaned to remove impurities and iron parts in order to ensure the product quality and normal working of the main equipment.
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Pre-cleaning machine Capacity: 10-20t/h Main power: 1.1kw Body material: 3mm/Q235 Steel plate Screen drum material: 2mm/Q235 steel plate Dimension: 1700mm×860mm×1350mm Net weight: 500kg Removal efficiency ≥ 95%, horizontal cantilever screen structure; reverse feed, spiral structure in discharge section to extend the length of the screen. |
2.2. Feed crushing system:
All big size feed raw materials should be grinded to small pieces or powder feed by hammer mill,hammer mill sieve can be 2,4,6,8,10mm.
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Water Drop type Hammer mill Capacity: 20t/h Rotor diameter: 660mm Crushing chamber width: 1000mm Crushing size: 2mm, 4mm, 6mm, 8mm, 10mm Body material: 5mm/Q235 steel plate Hammer material: Tungsten carbide Hammer size: 180mm×50mm×5mm |
2.3.Feed automatic batching and mixing system:
Bucket elevator transport each crushed feed into 12 pcs of batching silo,by computer according to feed formulation to match different feed into paddle mixer,mixer blend feed evenly.
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Double shaft Paddle type mixer Capacity: 0.5t/ batch Mixed time: 90-180s Drive type: chain type Dimension: 2320mm×2590mm×1800mm net weight: 4500kg W-shaped cylinder, mixed without dead ends, can add a variety of liquids, running very smooth, the stirring ability, coefficient of variation ≤ 5%. max up to 3%. Pneumatic bottom of the door to discharge the material, material residue is very small, no leakage material; |
2.4.Feed pellet system (Including steam conditioning system:
Adopt ring die feed pellet mill produce feed pellet with high production capacity and high grade pellet feed production effect. Ring die feed pellet mill can produce feed pellet,diameter 2-8mm,according to customer demand.
Steam boiler system supply steam to conditioner device,it can cooking and modulating feed improve feed moisture and temperature, steam conditioning equipment can improve the material granulating, increase production capacity, save the energy consumption of the granulating, improve the use life time of pelletizer ring die and roller.
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1. Feed Conditioner Drive type: Belt type Single shaft paddle type conditioner, Built-in steam set can make the steam evenly and fully adjust the quality of raw materials, feed rate increase 3-5%, advanced steam jet device to effectively prevent steam back spray 2. ring die pellet mill capacity: 8-15tons per hour pellet size:2-12mm working process require the powder material moisture content lower than 15%. The powder temperature will be up to 64～85℃ and humidity up to 14 ~ 16% after stir. |
2.5.Feed pellet cooling system:
Produced feed pellet temperature vey high,it can't suitable to pack directly,so need pellet cooler machine cool down pellet feed temperature,by cooler machine can make pellet temperature room temperature+3 degree.
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Counter flow air cooler Capacity: 10-20t/h cooling time: 6-10mins Pellet temperature after cooling: environment temperature +3-5℃ Body material: 2mm/Q235 steel Sturcture material: 8# box steel Dimension: 3670mm×2800mm×3500mm Net weight: 2430kg |
2.6.Feed pellet crumbling system:
Feed pellet crumbler is optional. can use crumbler to broke feed pellet for small chick feed.
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Roller Crusher Capacity: 10-15t/h Body Material: 6mm/Q235 steel Two roller with groove have different speed, the broken degree is based on distance between the gap; no broken pellet go by bypass, roller crusher can automatically shut down. |
2.7.Feed pellet sieving system:
We use rotary screener to sieve the feed pellet. Sieve the qualified pellet feed to sale.
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Pellet Rotary Sifter Machine Capacity: 10-15t/h dimension: 3920mm×1650mm×1230mm Drive type: belt type Drive box drive sieve boat, sieve body circular motion feed pellet evenly distributed in the screen surface, elastic ball jump to prevent sieve plug |
2.8 Automatic packing system:
Independent packaging system, high precision and package speed,save labor.
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Automatic packingand Sewingmachine Weight range: 20-50kg/bag packing scale dimension: 1220mm×1100mm×1800mm belt conveyor dimension: 2500mm×570mm×800mm Sewing machine dimension: 800mm×600mm×1900mm Adopt pneumatic holding mechanism, two-speed cylinder control scraper door to ensure packaging speed and measurement accuracy |
2.8 steam boiler system(Optional)
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Capacity: 1000kg per hour Pressure: 0.7Mpa steam temperature 130～150℃ Usage:Heating water then supply steam to pellet mill's steam conditiner,it can improve feed pellet quality and output. the distance between steam boiler and pellet mill distance is 20m, any special request, Please let me know in time |
3. Flow Chart for SZLH420 Poultry Feed Product Line
